New PDF release: Guidelines for safe process operations and maintenance

By CCPS (Center for Chemical Process Safety)

First-line managers need to retain the integrity of amenities, keep an eye on production procedures, and deal with strange or emergency occasions, in addition to reply to the pressures of construction call for. every day, they're closest to the working body of workers who will be injured by means of a procedure coincidence, and they're within the most sensible place to identify challenge stipulations and to behave to comprise them. This ebook deals those managers "how-to" info on procedure security administration application execution within the operations and upkeep departments, recommending technical and administrative procedure security actions for the full lifestyles cycle of the plant. useful tables and references upload to the worth of this technique protection source.

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Extra resources for Guidelines for safe process operations and maintenance

Sample text

Center for Chemical Process Safety (CCPS). Guidelines for Technical Management of Chemical Process Safety. American Institute of Chemical Engineers, New York, 1989. 2. Center for Chemical Process Safety (CCPS). Plant Guidelines for Technical Management of Chemical Process Safety. American Institute of Chemical Engineers, New York, 1992. 3. Process Safety Management of Highly Hazardous Chemicals; Explosives and Blasting Agents; Final Rule. 29 CFR Part 1910, Section 119, Department of Labor, Occupational Safety and Health Administration, Washington, DC, February 24, 1992.

6. The Flixborough Cyclohexane Disaster. Her Majesty's Stationery Office, London, 1975. 7. Safety Digest of Lessons Learned. American Petroleum Institute, Washington DC, 1982. 3 P l A N T D E S I G N Process safety should be considered during all phases of plant design. During the design process, the operations and maintenance departments contribute to process safety by informing the designers of the potential hazards that may be encountered during manufacturing. The design and engineering groups need to understand how the plant will be operated and maintained.

4. PROCESSRISKMANAGEMENT The initial identification and evaluation of process risks from fires, explosions, toxic releases, runaway reactions, or natural disasters is performed during preliminary process design. The operations and maintenance departments participate in these risk reviews as members of a review team, such as a HAZOP team. The analysis includes identifying hazards, evaluating the risks of existing operations, reducing risk, and residual risk management. During pre-startup and commissioning, startup, operation, shutdown, and decommissioning/demolition, the operations department has the leadership role in performing process risk analyses; maintenance plays a supportive role.

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